How this calculation works

Use the table, not the nameplate

430.6(A) is explicit: conductors and branch-circuit protection are sized from the values in Table 430.248 (single-phase) and Table 430.250 (three-phase), not from the motor nameplate. The nameplate is used for one thing only — overload protection.

This trips up everyone who learns it the first time. The nameplate is right there on the motor, and it is the wrong number for two of the three calculations.

Three devices, three jobs

Conductors, 430.22
125% of table FLC
Branch-circuit short-circuit and ground-fault protection, Table 430.52
Inverse-time breaker: up to 250% of FLC
Dual-element fuse: up to 175%
Non-time-delay fuse: up to 300%
Overload protection, 430.32
115% to 125% of nameplate FLA

The branch-circuit device looks absurdly oversized because it is not protecting against overload. Starting inrush on an across-the-line motor is six to eight times running current for a second or two — that is the locked-rotor figure. Anything sized to the running load would trip on every start. So the breaker handles short circuits and ground faults only, and a separate overload device sized close to the nameplate handles sustained overcurrent.

Round-up and the disconnect

430.52(C)(1) Exception 1 permits going to the next standard size when the calculated maximum does not land on one. If the motor still will not start, Exception 2 allows going higher within stated limits.

The disconnecting means gets sized at 115% of full-load current under 430.110, and it has to be within sight of the motor or capable of being locked open.

Multiple motors on one feeder

430.24 sizes a feeder at 125% of the largest motor's FLC plus 100% of all the others. 430.62 sizes the feeder protection at the largest branch-circuit device plus the sum of the other motors' full-load currents. Both of those are outside what this calculator does.