How this calculation works

What the rule actually says

110.14(D) requires that where a tightening torque is provided by the equipment manufacturer, the connection be made with a calibrated torque tool set to that value. “Good and tight” is not compliance, and neither is a screwdriver and experience.

The values on this page are typical figures for orientation. They are not a substitute for the label. When a breaker, lug or terminal block carries a torque marking, that marking is the specification.

Both directions are failures

Under-torqued. The connection has less contact area than it needs. Resistance goes up, and because heat rises with the square of the current, a marginal connection that runs warm at half load runs hot at full load. The heat oxidizes the contact surface, which raises resistance further. That feedback loop is how loose connections become fires.

Over-torqued. Strands get crushed and cut, which reduces the effective conductor area. Lug bodies crack. Screw threads strip or gall. On aluminum the damage is worse and shows up sooner.

There is no safe side to err on. That is the entire reason the Code went to a calibrated tool.

Practical notes

  • Most branch-circuit devices are in inch-pounds. Feeder and service lugs go to foot-pounds. Check the units before you set the tool.
  • Aluminum requires an antioxidant compound on most terminations, and it creeps under load — a retorque after the first heat cycle is common practice on large aluminum terminations.
  • Torque screwdrivers need periodic recalibration. A tool that has been dropped or left wound up under spring tension does not read true.
  • Mark what you have torqued. A paint pen stripe across the screw head tells the next person, and tells the inspector.